Formatic R4000/180 Automatic Burger Forming Machine

• External Dimensions (WxDxH) 780x600x640mm
• Throughput 8000/hr (variable)
• Power 1.1kW (1 phase)
• Hopper 45 litre goose neck
• Conveyor Belt Length 750mm
• Weight 100kg
• Fitted Options Auto wire clean

N.B Compressed air required to run this machine, this is used for the auto wire cleaning mechanism

Formatic R4000/180 Automatic Burger Machine – Up to 8,000 Portions Per Hour

The Formatic R4000/180 Automatic Burger Machine is a high-output commercial burger forming and food portioning machine designed for professional butchers, meat processors, catering suppliers and food manufacturers.

Manufactured in the UK by Deighton Manufacturing, the R4000/180 is capable of producing up to 8,000 formed products per hour, making it one of the highest-output machines within the Formatic R-Series.

Featuring a 180-degree forming system, 45-litre gooseneck hopper, 1.1kW single-phase motor, automatic wire cleaning and a 750mm discharge conveyor, the R4000/180 offers an efficient solution for businesses looking to increase production capacity while maintaining consistent product presentation.

Although widely used for automatic burger production, the Formatic R4000/180 can also produce meatballs, fish cakes, vegetarian patties, potato products and other suitable formed foods using interchangeable forming drums.

Produce Up to 8,000 Burgers Per Hour

One of the main advantages of the Formatic R4000/180 is its production capacity.

With a maximum rated output of 8,000 forming cycles per hour, the machine provides a substantial increase in production compared with manual burger presses and smaller automatic forming machines.

Its variable-speed operation allows production to be adjusted according to the mixture being processed and the requirements of the production line.

The R4000/180 is particularly suitable for businesses supplying large quantities of burgers and other formed products to retailers, caterers, restaurants and foodservice customers.

Actual production rates depend on the product mixture, forming drum configuration and downstream handling arrangements.

180-Degree Forming System for Higher Output

The Formatic R4000/180 features a 180-degree forming arrangement, allowing two sets of products to be formed during each complete drum revolution.

This effectively doubles the forming frequency compared with the standard R4000 configuration.

The standard R4000 has a rated maximum output of approximately 4,000 forming cycles per hour, whereas the R4000/180 increases this to approximately 8,000 cycles per hour.

Because products are formed more frequently, the hopper contents can be processed more quickly, reducing the amount of working applied to the mixture.

This can be particularly beneficial when processing delicate ingredients where maintaining the original product texture is important.

45-Litre Gooseneck Hopper for Continuous Feeding

The Formatic R4000/180 supplied by Superior Food Machinery features a 45-litre gooseneck hopper.

This larger hopper arrangement allows operators to add prepared food mixture during production, helping reduce interruptions associated with repeatedly stopping to refill the machine.

For businesses operating at higher production volumes, this can make a significant difference to workflow and production efficiency.

The gooseneck design also helps accommodate continuous feeding of suitable mixtures while the machine is running.

Automatic Wire Cleaning

The Formatic R4000/180 is supplied with an automatic wire-cleaning system as part of Superior Food Machinery's listed configuration.

The wire scraper assists with releasing formed products from the drum and transferring them onto the discharge conveyor.

During continuous production, certain food mixtures can accumulate around the wire, potentially affecting product release.

The automatic wire-cleaning system helps keep the scraper clear, reducing the need for manual intervention during operation.

Important: The automatic wire-cleaning system requires a compressed-air supply. This should be considered when planning installation.

Interchangeable Forming Drums for Different Products

The Formatic R4000/180 Burger Former uses interchangeable forming drums, allowing the machine to produce different product sizes and shapes.

Common burger drum sizes include:

• 100mm (4-inch) – suitable for traditional burger patties.
• 118–120mm (approximately 5-inch) – suitable for larger burgers, depending on the supplied drum.

Other drum shapes and sizes can be supplied to suit different applications.

The Formatic R-Series is capable of producing single forms up to approximately 120mm diameter, double forms up to 55mm diameter and triple forms up to 35mm diameter.

Specialist drums can also be used for producing meatballs, koftas and other formed food products.

The correct drum should be selected according to the required product shape, portion weight and mixture consistency.

Gentle Forming for Meat, Fish and Plant-Based Products

The Formatic forming system uses synchronised paddles to gently transfer prepared mixtures into the rotating forming drum.

This helps produce consistently shaped portions without relying on the high forming pressures associated with some other processing methods.

The 180-degree forming arrangement also reduces the time ingredients spend circulating within the hopper.

This makes the machine particularly suitable for products where maintaining texture and structure is important.

Meat Burgers

Suitable for producing beef, pork, lamb and other prepared meat patties.

Meatballs and Koftas

Alternative forming drums allow the production of smaller meat products in different shapes.

Fish Cakes and Fish Portions

Gentle forming can help maintain the texture of suitable fish mixtures.

Vegetarian and Plant-Based Burgers

Suitable for forming vegetable, pulse-based and meat-alternative mixtures with appropriate consistency.

Potato Products

Can be used for suitable potato preparations, including rösti-style portions.

Cheese, Bakery and Confectionery Products

With appropriate drums and mixtures, the machine can be used for additional specialist food applications.

750mm Discharge Conveyor

The Formatic R4000/180 features a 750mm discharge conveyor, providing space for formed products to be presented for collection or transfer to the next production stage.

The conveyor receives products as they are released from the forming drum, allowing operators to collect them for packaging, cooking or further processing.

The extended conveyor arrangement is particularly useful when working at higher production speeds.

Additional conveyor arrangements may be available for specific production requirements.

Single-Phase Electrical Supply

Despite its high production capacity, the Formatic R4000/180 operates from a 220–240V single-phase electrical supply.

The machine features a 1.1kW motor, providing the power required for its high-output forming system.

This can make installation more straightforward in food production facilities where three-phase electricity is not available.

A suitable compressed-air supply is also required for the automatic wire-cleaning system.

Key Features and Benefits

• Up to 8,000 forming cycles per hour – high-output commercial food forming.
• 180-degree forming system – doubles forming frequency compared with the standard R4000.
• 45-litre gooseneck hopper – allows continuous feeding of suitable mixtures.
• Automatic wire cleaning – helps maintain reliable product release during production.
• 750mm discharge conveyor – provides additional product handling space.
• 1.1kW motor – designed for higher-capacity forming applications.
• Single-phase electrical supply – 220–240V operation.
• Variable-speed control – allows production speed to be adjusted.
• Interchangeable forming drums – accommodates different shapes and sizes.
• Gentle forming system – suitable for delicate food mixtures.
• Consistent product dimensions – supports uniform presentation.
• Versatile applications – burgers, meatballs, fish cakes, vegetarian patties and other formed products.
• UK-manufactured equipment – produced by Deighton Manufacturing.

Standard Equipment and Optional Extras

Included in the SFM-Listed Configuration

• Automatic 180-degree forming system
• 45-litre gooseneck hopper
• Variable-speed operation
• 1.1kW single-phase motor
• 750mm discharge conveyor
• Automatic wire-cleaning system
• Synchronised forming paddles
• Wire drum scraper

Additional Options and Accessories

• Alternative burger forming drum sizes
• Meatball and kofta forming drums
• Specialist product shapes
• Stainless steel A-frame trolley with spare drum storage
• Alternative hopper arrangements, subject to compatibility
• Extended conveyor configurations, subject to compatibility
• Automatic burger papering, subject to availability and compatibility

The supplied forming drum and any additional accessories should be confirmed as part of the machine quotation.

Formatic R4000 vs R4000/180 – What's the Difference?

Both the Formatic R4000 and R4000/180 are commercial automatic burger forming machines designed for higher-volume food production.

The standard R4000 produces approximately 4,000 forming cycles per hour, using a conventional forming drum arrangement.

The R4000/180 increases the maximum forming frequency to approximately 8,000 cycles per hour, using its 180-degree forming system.

The R4000/180 also features a larger 45-litre gooseneck hopper, automatic wire cleaning and a 750mm conveyor in the configuration supplied by Superior Food Machinery.

For businesses producing large quantities of burgers, meatballs and other formed products, the R4000/180 provides a higher-capacity solution with reduced product handling.

Formatic R4000/180 from Superior Food Machinery

At Superior Food Machinery, we supply commercial burger forming machines and food portioning equipment for professional butchers, meat processors, catering businesses and food manufacturers.

The Formatic R4000/180 Automatic Burger Machine is an excellent choice for businesses looking to increase production capacity while maintaining consistent product quality and presentation.

Our team can help you select the correct forming drums and accessories for your products, production volumes and available factory space.

Contact Superior Food Machinery for further information, pricing and availability of the Formatic R4000/180 Automatic Burger Forming Machine.