Formatic S2000/180 Automatic Burger Forming & Stacking Machine

• External Dimensions (WxDxH) 780x795x710mm
• Throughput 4000/hr (variable)
• Power 1.1kW (1 phase)
• Hopper 45 litre
• Max diameter 135mm
• 6 burgers stacked - thickness of burger no more than 15mm each
• 5 burgers stacked - thickness of burger no more than 20mm each 
• 4 burgers stacked - thickness of burger no more than 24mm each 
• Overall total stacking height is Approx 100mm.   

N.B Compressed air required to run this machine, this is used for the auto wire cleaning mechanism

Formatic S2000/180 Automatic Burger Forming & Stacking Machine

The Formatic S2000/180 Automatic Burger Stacking Machine is a commercial burger forming, papering and stacking system designed for butchers, meat processors, catering suppliers and food manufacturers.

Manufactured in the UK by Deighton Manufacturing, the Formatic S2000/180 combines three production processes into one machine: automatic burger forming, separator paper application and product stacking.

Capable of producing up to 4,000 burgers per hour, the S2000/180 helps businesses increase production capacity while reducing the repetitive manual work involved in forming burgers, placing paper between individual patties and assembling stacks.

The machine is particularly suitable for businesses producing burgers for retail packaging, wholesale distribution, foodservice and frozen food applications.

Automatic Burger Forming, Papering and Stacking

Unlike conventional burger forming machines that simply discharge individual patties onto a conveyor, the Formatic S2000/180 automatically builds stacks of formed products.

Prepared burger mixture is transferred from the hopper into the forming drum, where it is portioned and shaped. Separator paper is then applied, allowing individual burgers to be stacked without direct contact between the patties.

The completed stacks are presented on the discharge conveyor, ready for collection, packaging or transfer to the next stage of production.

Combining these operations into a single automated process can significantly reduce the amount of manual handling required during burger production.

Produce Up to 4,000 Burgers Per Hour

The Formatic S2000/180 has a rated maximum output of 4,000 burgers per hour, making it suitable for commercial food manufacturers producing larger quantities of formed products.

Its 180-degree forming arrangement produces a set of forms every half revolution of the forming drum, increasing production frequency compared with the standard 360-degree arrangement.

Variable-speed operation allows the production rate to be adjusted according to the product mixture, forming drum and requirements of the production line.

Actual output will depend on product consistency, forming drum configuration, stack settings and operator handling.

Automatic Burger Stacking – Up to 100mm High

One of the main advantages of the Formatic S2000/180 Burger Stacker is its ability to automatically stack individual burgers to a total height of approximately 100mm.

The number of burgers per stack depends on the thickness of each patty.

Typical stacking configurations include:

• 6 burgers per stack – individual burger thickness up to 15mm.
• 5 burgers per stack – individual burger thickness up to 20mm.
• 4 burgers per stack – individual burger thickness up to 24mm.

This allows food manufacturers to produce consistently arranged stacks to suit their packaging and portioning requirements.

Automatic stacking is particularly useful for companies supplying burgers in multipacks, catering quantities or bulk foodservice formats.

Automatic Paper Interleaving Between Burgers

The Formatic S2000/180 includes an automatic papering system that places separator paper between formed burgers.

Paper interleaving helps keep individual patties separated within a stack, making them easier to handle during subsequent processing and packaging.

This is particularly useful for products destined for chilled or frozen storage, where direct contact between patties can make separation more difficult.

By automatically applying paper during the forming process, the S2000/180 reduces the need for operators to manually place separator sheets between individual burgers.

This can improve production efficiency and help maintain consistent product presentation.

45-Litre Hopper for Commercial Production

The Formatic S2000/180 supplied by Superior Food Machinery features a 45-litre hopper, providing capacity for commercial burger production.

The larger hopper reduces the frequency of refilling compared with smaller forming machines, helping operators maintain a steady production workflow.

The hopper is fitted with a swivel lid and a safety interlock that stops the machine when the lid is opened.

Alternative hopper arrangements may be available for specific applications.

Interchangeable Forming Drums

The Formatic S2000/180 can accommodate interchangeable forming drums to produce different burger sizes and shapes.

The machine is capable of forming individual products up to 135mm diameter, making it suitable for a range of standard and larger burger patties.

The standard twin-form drum specified on SFM's product listing has an adjustable forming depth of approximately 6–24mm.

An optional deeper forming drum is available with an adjustable depth of approximately 6–34mm, allowing greater flexibility when producing thicker products.

The correct forming drum should be selected according to the required burger diameter, portion weight and finished product thickness.

Automatic Wire Cleaning

The S2000/180 includes an automatic wire-cleaning system as part of the configuration listed by Superior Food Machinery.

The wire scraper assists with releasing formed burgers from the forming drum.

During continuous production, food mixture can accumulate around the scraper wire, potentially affecting product release.

Automatic wire cleaning helps keep the scraper clear, reducing the frequency of manual cleaning interruptions during operation.

A compressed-air supply is required for the automatic wire-cleaning system.

Extended 1-Metre Conveyor

The Formatic S2000/180 is supplied with an extended 1-metre discharge conveyor in the SFM-listed configuration.

The conveyor receives completed burger stacks and presents them for collection, packaging or further handling.

The additional conveyor length provides useful working space, particularly when operating at higher production speeds.

This helps operators manage completed stacks without interfering with the forming and stacking process.

Reduce Manual Handling in Burger Production

Traditional burger production can involve several separate operations: forming individual patties, placing separator paper between them and manually assembling stacks.

The Formatic S2000/180 Automatic Burger Stacker combines these processes into a single machine.

Potential benefits include:

• Less manual burger stacking.
• Reduced repetitive paper placement.
• More consistent stack presentation.
• Improved workflow between forming and packaging.
• Reduced handling of individual patties.
• Increased production capacity compared with manual forming and stacking.

The actual labour savings will depend on the existing production process, staffing arrangements and required output.

Suitable Applications

The Formatic S2000/180 is particularly suited to commercial production of:

Beef Burgers

Automatically forms, papers and stacks beef patties for retail, catering and foodservice applications.

Pork and Lamb Burgers

Suitable for processing appropriately prepared pork and lamb burger mixtures.

Chicken and Turkey Burgers

Can form suitable poultry mixtures, subject to product consistency and forming requirements.

Vegetarian and Plant-Based Burgers

Can be used with compatible vegetarian and plant-based mixtures where automatic forming and stacking are required.

Fish Burgers

Suitable for selected fish-based mixtures that can be reliably formed and stacked.

Product suitability should be confirmed through testing, particularly for delicate or high-moisture mixtures.

Key Features and Benefits

• Up to 4,000 burgers per hour – high-output automatic burger production.
• Automatic burger stacking – reduces repetitive manual handling.
• Automatic paper interleaving – places separator paper between individual patties.
• Stacks up to approximately 100mm high – suitable for multipacks and bulk production.
• 180-degree forming system – two forming cycles per drum revolution.
• 45-litre hopper – designed for commercial production volumes.
• Up to 135mm burger diameter – suitable for larger burger patties.
• Adjustable forming drum depth – accommodates different patty thicknesses.
• Automatic wire cleaning – helps maintain reliable product release.
• 1-metre discharge conveyor – provides space for completed burger stacks.
• Variable-speed operation – allows production speed to be adjusted.
• Single-phase electrical supply – suitable for facilities with an appropriate 230V supply.
• UK-manufactured equipment – produced by Deighton Manufacturing.

Standard Equipment and Optional Extras

Included as Standard

• 180-degree automatic forming system
• Automatic burger stacking
• Automatic paper interleaving
• 45-litre hopper with swivel safety lid
• Standard twin-form drum with 6–24mm adjustable depth
• Automatic wire-cleaning system
• Extended 1-metre conveyor
• Variable-speed operation

Optional Extras

• Deeper Forming Drum

An alternative forming drum with an adjustable depth of approximately 6–34mm for producing thicker burgers.

• Additional Forming Drums

Alternative drum sizes and shapes to suit different burger dimensions and production requirements.

• Alternative Hopper Configurations

Different hopper arrangements may be available to suit specific production applications.

• Stainless Steel Mobile Trolley

A mobile stand may be available to assist with positioning the machine and storing forming drums, subject to compatibility.

Please confirm the availability and pricing of optional accessories when requesting a quotation.

Why Choose the Formatic S2000/180?

For businesses that simply need to form individual burgers, a conventional Formatic R-Series or C-Series machine may provide a suitable solution.

However, where production also involves placing separator paper between burgers and manually assembling stacks, the Formatic S2000/180 offers a more complete automated process.

By combining forming, papering and stacking, the machine can reduce repetitive handling operations and improve the consistency of finished burger stacks.

This makes it particularly attractive to food manufacturers supplying supermarkets, wholesalers, catering companies and other customers requiring consistently packed burger products.

Formatic S2000/180 from Superior Food Machinery

At Superior Food Machinery, we supply automatic burger forming, papering and stacking equipment for professional butchers, meat processors and food manufacturers throughout the UK.

The Formatic S2000/180 Automatic Burger Stacking Machine provides a practical solution for businesses looking to automate burger production, reduce manual stacking and improve product handling.

Our team can help you select the appropriate forming drums and machine configuration to suit your burger sizes, production volumes and packaging requirements.

Contact Superior Food Machinery for further information, pricing and availability of the Formatic S2000/180 Automatic Burger Stacking Machine.

Frequently Asked Questions:

How many burgers can the Formatic S2000/180 produce?

The Formatic S2000/180 has a maximum rated output of 4,000 burgers per hour. Actual production depends on the burger mixture, forming drum and stacking requirements.

Does the Formatic S2000/180 automatically stack burgers?

Yes. The machine automatically forms burgers and assembles them into stacks on the discharge conveyor, reducing the need for manual stacking.

Does the S2000/180 put paper between each burger?

Yes. The automatic papering system places separator paper between individual burgers to help prevent them sticking together during handling, packaging and storage.

How many burgers can the machine stack?

The S2000/180 can typically stack four to six burgers, depending on their thickness, with a maximum overall stacking height of approximately 100mm.

What is the maximum burger diameter?

The maximum forming diameter is approximately 135mm, depending on the forming drum fitted.

Can the S2000/180 produce different burger thicknesses?

Yes. The standard forming drum is adjustable between approximately 6mm and 24mm. An optional deeper drum offers adjustment between approximately 6mm and 34mm.

Does the Formatic S2000/180 require compressed air?

Yes. The automatic wire-cleaning system requires a compressed-air supply.

What is the difference between the Formatic S2000/180 and a standard burger forming machine?

A conventional burger forming machine produces individual patties. The S2000/180 combines forming, automatic paper interleaving and stacking, making it particularly suitable for commercial burger packaging operations.